Basic Info.
Trademark
Sugimoto or OEM
Transport Package
Plywood Box Packaging.
Product Description
Production Description
Function and performance of mould monitor
1. Check whether the product is short of material, and whether the molding product adheres to the fixed mold, so as to reduce the unnecessary ejection times;
2. Monitor whether the ejector pin and slider are in place, reduce the extra ejector action and shorten the cycle time;
3. Check whether the molding products are ejected normally and whether the robots take out the products normally;
4. Check whether the insert is embedded in place, whether it is redundant, whether the front and back sides are abnormal, etc;
5. Cooperate with manipulator and robot to realize the automatic screening of NG products and OK products;
6. Different configurations can be selected according to different equipment sizes, tonnage and detection accuracy;
7. When detecting, the system can send out an alarm when it finds any abnormality, forbids the ejector pin ejection / mold closing and other corresponding actions, and stores the alarm screen immediately for easy reference;
8. The fastest response time of detection speed is 50ms / detection picture processing time;
9. The monitoring program can be set flexibly according to the actual needs of the site;
- 10.The use of high-intensity infrared light source can ensure stable light intensity and reduce the interference of external light
Importance
As the most important molding equipment in the manufacturing industry, the quality of mold is directly related to the product quality. In addition, due to the large proportion of mold in the production cost of injection molding, its service life directly affects the product cost. Therefore, improve the quality of the mold and maintenance it to extend its service life is an important weight to reduce costs and improve efficiency in the injection molding product processing industry.
In the actual production, because of the frequent mold replacement, the mold with high value may be damaged in each production cycle due to product residue or slide block dislocation When the injection molding machine is running . The mold protector can effectively deal with various potential problems, so as to avoid stopping the machine for repair, reduce the production cost, improve the product quality and guarantee the delivery period.
How the mold monitor works
The mold monitor mainly establishes the model by collecting qualified images of the mold or product, and then takes real-time images at the same time period and the same position of each fixed cycle to compare with the model. The software automatically compares and analyzes the abnormal situation, and then prevents the equipment from continuing the next step, such as forbidding the ejector pin or continuing to close the mold, so as to avoid equipment damage Injury or produce more unqualified products.
Brief Introduction
SMSI Enterprise is Custom Automation System Designer and Industrial Robot System Integrator.
Sugimoto (Shanghai) automation technology co., LTD. Is an Industrial Robot System Integration company with many years of experience in intelligent Automation.Sugimoto focus on Industrial production line Automation. Sugimoto has close cooperation with many Universities and Scientific Research Institution;Sugimoto is rated as National High and New Technology Enterprise in 2018,We have more than 30 patents and software copyrights; we focus on treasure talent and Technology research and development,We have achieved Shanghai Transformation of Scientific and Technological and Innovation Entrepreneurship Achievements.At the same time, we have close cooperation and Technical Exchange with International Robot Manufacturer.
Philosophy:
Vision: Make All Factories be Intelligentialize
Misson:Help Enterprise more Excellent more Success
Spirit:Integrity,Enterprising,Innovation,Thanksgiving
Value:Employee-Oriented,Employee and the Enterprise co-prosperity!
Philosophy:Market as Orientation Operation as Centre Efficiency as Aim
Service:Thought as Customer
HonorMain Business: SMSI supply Industry Robot System Integration Automation and Technologly design service according to customer requirements.we are good at Materials Handing and Palletizing,loading and unloading of CNC,Stamping,Sorting ,polishing,spraying,Welding,and Automatic Production line Assembling.
Automatic Assembling Product line :
Assembling instead of Worker;
Design Automatic production line according to customer requirements and factory layout;Design Fixture according the productor;
±0.02mm;Assembling accuracy Positive and negative 0.02mm;
Palletizing:
Design Automatic Robot System according to customer requirements and factory layout;Design Fixture according the productor;
Palletizing bag ,bottle,box and so on;
Payloading from 3KG-600KG:Work radius range 560MM-3200MM;
Repeat Positioning Accuracy 0.08MM;
Loading and Unloading with CNC or Machine tools:
Loading and Unloading workpieces instead of worker:
Design Automatic Robot System according to customer requirements and factory layout;Design Fixture according the productor;
Automatic loading workpieces as soon as the last workpiece be finished;
Payloading from 3KG-50KG:Work radius range 560MM-2200MM;
Repeat Positioning Accuracy 0.02MM-0.05MM;
Stamping :
Loading and Unloading workpieces instead of worker:
Design Automatic Robot System according to customer requirements and factory layout;Design Fixture according the productor;
Sorting:
Sorting product instead of worker:
Design Automatic Robot System according to customer requirements and factory layout;Design Fixture according the productor;
Fast speed 120-160 pcs,High Repeat Positioning Accuracy;
Repeat Positioning Accuracy 0.02MM-0.05MM;
Competitive Advantage:
The product with high technology in Blueocean market,We have supporting for our government
Huge market demand,Widely used in the market industry, a wide range of customer groups, technical training and after-sales service.
We have experiences 12 years in Technology and Application;HIT
We have all kinds of Application Experiences in Pharmaceutical,Food,ELectron and Manufacturing Industries; We have all kinds of Industries Clients,More than 12 years Marketing Experiences;
Marketing Networks and After-sale service:
Oversea German, Netherlands ,Romania ,Southeast Asia
Project Design :Design Project according to customer requirements
R&D and Product :Professional and Experienced Engineer R&D ,processing, assembling
I&D debgud:Install and Debug the whole system
T&A-S:Training and After-sales Serivce
Advantages1) It can runs 24 hours, and greatly improve the production efficiency.
2) Promotion processing precision control and Cut down the operating cost.
3) Reduce material waste and boast productivity.
4) Cut the standard cost-optimize the storage and complicated process.
5) To improve the labor intensity of workers, can work in a harmful environment Reduced technical requirements for workers.
6) Shorten the product replacement period of preparation, reduce the corresponding equipment investment.
7) The exquisite design greatly reduce the space occupying. Sugimoto(Shanghai)Automation Technology Co.,Ltd.
ADD:Building 5#,Gaoji Road 226 Songjiang Distrct Shanghai
Laura Whatsapp and Wechat.
Company InformationSugimoto Automation is a technology company that is dedicated to providing intelligent, automated robotic production lines for production . After nearly a decade of development, Sugimoto Automation has accumulated rich experience in stamping, injection molding, gluing, painting, machining machine loading and unloading, material packing palletizing, and visual inspection of component assembly.Since its establishment, Sugimoto Automation has paid attention to the cultivation of talents and the research and development of technology, and has obtained more than 30 patents and software copyrights. While strengthening internal R&D, we also focused on cooperation and technical exchanges with excellent robot manufacturers at home and abroad in the same industry. The partners include Nachi, Yaskawa, Kuka, Efort, and Step.Sugimoto Automation is based on the application of robots and is brave to innovate. Through continuous improvement and technological innovation, it provides stable and efficient robotic intelligent manufacturing lines and robotic automation equipment for the global manufacturing industry. We will continue to do smart manufacturing R&D, design, and service more manufacturing and manufacturing, making all factories smarter.Advantages1) It can runs 24 hours, and greatly improve the production efficiency.
2) Promotion processing precision control and Cut down the operating cost.
3) Reduce material waste and boast productivity.
4) Cut the standard cost-optimize the storage and complicated process.
5) To improve the labor intensity of workers, can work in a harmful environment Reduced technical requirements for workers.
6) Shorten the product replacement period of preparation, reduce the corresponding equipment investment.
7) The exquisite design greatly reduce the space occupying.Applications1) Mold insert and remove embedded
2) In mold labeling
3) Shear outlet application
4) Ultra fast taking out
5) Conveyor belt applicationOur Services1) We will respond to your inquiry within 24 hours.
2) 24 hours technical support by email. We will establish complete data files for every customer, and we have a professional elite after-sales team to providing a full range of tracking services and superior product after-sales service.
3) Warranty:1 year warranty according after the debugging date, or 14 months warranty from out of factory date starts, whichever first expires first is valid.
4) Providing the High stability, High efficiency, cost-effective 'equipment is our mission. Committed to Pioneering and Innovation, Service Customers, Win-Win Cooperation.
FAQQ1: When I got this machine, but I don't know how to use it.What should I do?
We will send video and English manual with the machine.If you still have some doubts, we can talk by telephone or skype and e-mail.
Q2: If some problems happen to this machine during warranty period, what should I do?
We will supply free parts during machine warranty period if machine have some problems.So any doubts, just let us know, we will give you solutions.
Q3: How to control the quality?
Professional technical team to provide reasonable technical solutions.
Every aspect of production has quality inspection and technical confirmation.
Each assembled equipment will finish a fatigue test of more than 24 hours before they leave factory.
Address:
No. 655 Gaoji Road, Songjiang District, Shanghai, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Auto, Motorcycle Parts & Accessories, Computer Products, Construction & Decoration, Electrical & Electronics, Instruments & Meters, Light Industry & Daily Use, Manufacturing & Processing Machinery, Packaging & Printing, Security & Protection, Transportation
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
Sugimoto Automation is a technology company that is dedicated to providing intelligent, automated robotic production lines for production. After nearly a decade of development, Sugimoto Automation has accumulated rich experience in stamping, injection molding, gluing, painting, machining machine loading and unloading, material packing palletizing, and visual inspection of component assembly.
Since its establishment, Sugimoto Automation has paid attention to the cultivation of talents and the research and development of technology, and has obtained more than 30 patents and software copyrights. While strengthening internal R&D, we also focused on cooperation and technical exchanges with excellent robot manufacturers at home and abroad in the same industry. The partners include NACHI, Yaskawa, Kuka, Efort, and Step.
Sugimoto Automation is based on the application of robots and is brave to innovate. Through continuous improvement and technological innovation, it provides stable and efficient robotic intelligent manufacturing lines and robotic automation equipment for the global manufacturing industry. We will continue to do smart manufacturing R&D, design, and service more manufacturing and manufacturing, making all factories smarter.